Enable Data-Driven Decisions for Smart Manufacturing

Real insights from real data designed to help you make the best decisions for your manufacturing process.

Take Control of Your Digital Manufacturing

Efficore® – The Intelligent Manufacturing Platform

In the dynamic world of modern industry, achieving Smart Manufacturing and embracing Industry 4.0 aren't just aspirations – they're imperatives for sustained growth and market leadership.

Efficore by Percivon is a strategically designed suite of interconnected modules, allowing businesses to precisely tailor the solution to their unique operational needs and growth trajectory. This modular approach ensures that you invest only in what you need, when you need it, fostering agility and cost-effectiveness.

Efficore transforms your manufacturing processes into agile, efficient, and highly profitable operations, fully prepared for the challenges and opportunities of tomorrow. Unlock the true potential of Industry 4.0 with Percivon.

Overall Equipment Effectiveness
Track & Trace
Recipe Management
ERP Integration
Energy Management System
Tooling Management
eLogbook
Performance Validation

Overall Equipment Effectiveness (OEE)

Efficore OEE module is engineered to boost efficiency, reduce downtime, and drive smart manufacturing decisions. Built on the ISA-95 standard, it offers automatic data collection, real-time OEE tracking, and intuitive plant model configuration giving you full visibility and control across operations.

From powerful downtime analysis to production order execution and intuitive dashboards, it enables continuous improvement that directly impacts your profitability. Improve throughput, reduce costs, and scale with confidence transforming performance data into measurable business growth.

Automated Protocol Generation
Instantly generates test protocols aligned with safety and compliance standards, eliminating manual effort and reducing validation time.
Secure E-Signature Approval Workflow
Enforces compliance with FDA 21 CFR Part 11 and GAMP 5 standards, ensuring all approvals are digitally signed, traceable, and audit ready.
Automated Reminders and Dashboard Alerts
Sends scheduled reminders and real-time alerts to ensure no interlock test is missed, with visual tracking on intuitive dashboards.
Real-Time Instrument Feedback
Continuously monitors instrument signals to verify that critical interlocks function as intended — ensuring system reliability and safety.
Centralized Validation Records
Stores all validation data in a secure, centralized repository — providing a single source of truth for audits and regulatory compliance.
Integration with QMS and CMMS
Seamlessly connects with existing Quality Management Systems (QMS) and Computerized Maintenance Management Systems (CMMS) to streamline data flow and improve visibility.

Track & Trace

From raw materials to finished goods, achieve unmatched traceability at every step of your production journey. With end-to-end product tracking, this solution builds a complete product traceability enhancing quality control.

Real-time inventory updates, intelligent material flow tracking, and deep analytics turn traceability into a strategic advantage. Stay compliant, minimize risk, and make smarter decisions with end-to-end visibility built for modern manufacturing.

End-to-End Product Tracking
Track every product from raw material intake to final output—capturing each stage of the manufacturing journey for complete visibility, accountability, and compliance.
Product Genealogy
Access detailed product genealogy, including raw materials used, processes applied, equipment involved, and personnel responsible ensuring full traceability and accountability.
Material Flow & Real Time Inventory Management
Track material lots seamlessly across storage and processing stages. Integrates with handheld scanners to simplify operations and enhance material movement visibility.
Advanced Data & Analysis
Consolidate key data points like OEE, ERP, recipe data, and trends to gain actionable insights. Identify performance-to-quality correlations, track trends, and make faster, data-driven decisions.

Recipe Management

Simplify recipe management with a centralized platform that connects formulation control directly to your production floor. Download recipes directly to machines and lines to ensure accurate and consistent recipe execution.

With built-in variance tracking, detailed change logs, and powerful analysis tools, the system enhances traceability, supports compliance, and delivers actionable insights to optimize your production processes.

Centralized Recipe Storage with Visual Editor
Maintain a unified repository for all machine and process recipes. An intuitive visual editor allows easy creation, editing, and management of recipes ensuring consistent execution across the plant.
Real-Time Variance Tracking
Continuously monitor live production values against defined recipe settings. Any discrepancies are logged in a detailed variance log for complete traceability.
Comprehensive Recipe Change Logging
Every modification is automatically recorded, including who made the change, when, and why—supporting accountability, compliance, and audit readiness.
Recipe Selection & Direct Download
Operators can quickly select and download the correct recipe to machines or production lines, guaranteeing that accurate parameters are applied for each product run.
Built-in Analysis & Optimization Tools
Compare recipes, analyse change history, and review production-run variances to uncover patterns, improve quality, and drive continuous improvement across operations.

ERP Integration

Seamlessly connect shop floor systems with enterprise-level planning through Efficore’s ERP Integration module. It enables smooth data exchange across production and business systems, eliminating silos and improving decision-making accuracy.

With robust ERP interface management and real-time record synchronization, manual payload controls, the module ensures data consistency and process alignment. This integration boosts operational efficiency, reduces duplication, and empowers organizations to respond faster to changing business needs.

Bi-Directional ERP Interface Management
Seamlessly exchange data between MES and ERP systems, including production schedules, work orders, BOMs, process plans, and master data—ensuring alignment across business and operations.
Work Order Closeout & Reporting
Automatically send completion data back to ERP upon work order closure, including actual quantities produced, scrap generated, and downtime logged improving traceability and planning accuracy.
Real-Time Record Updates & Synchronization
Keep production records consistently updated across systems. This ensures accurate, real-time synchronization between MES and ERP throughout the production lifecycle.
Message Monitoring & Status Tracking
Gain visibility into all exchanges and message flows between MES and ERP. Track status, detect issues early, and ensure data reliability across systems.

Energy Management System

Gain full visibility and control over energy consumption with Efficore’s Energy Management System. Integrated with EMS and ERP platforms, it delivers a unified view of real-time energy data across your operations.

Analyze consumption at the equipment level, automate energy audits, and receive intelligent alerts on anomalies. This proactive approach helps identify inefficiencies, reduce wastage, and drive measurable cost savings — making energy optimization a strategic advantage.

Real-Time Energy Consumption Monitoring
Integrates different energy meters into a centralized platform for unified data collection, real-time tracking, and streamlined analytics—enabling complete visibility across your operations.
Automated Energy Audits
System-driven audits evaluate energy performance regularly eliminating manual effort and ensuring consistent tracking for optimization opportunities.
Equipment-Level Consumption Insights
Analyze energy usage patterns at the equipment level with configurable exception thresholds to detect abnormal consumption behaviour.
Rules-Based Alerts & Notifications
Set intelligent rules to trigger alerts for consumption deviations, peak loads, or abnormal patterns. Get notified instantly via email, SMS, or dashboard to enable proactive energy management.

Tooling Management

Manage industrial tooling with precision and efficiency using Efficore’s Tooling Management Module. Streamline multi-rack setups by assigning tools to pallets and bins, track bin utilization, and gain full tool traceability—all from a centralized system.

Configure tool characteristics based on production order needs, receive proactive wear-and-tear alerts, and visualize racks with intuitive 2D mapping. This smart, integrated approach reduces inventory costs, extends tool life, and drives higher productivity across your operations.

Multi-Rack Setup
Easily configure multi-rack systems by assigning tools to designated pallets and bins, ensuring structured and efficient storage.
Tool Characteristic Configuration
Define tool properties to align with specific production order requirements, optimizing tool usage and improving process accuracy.
2D Rack Visualization
Gain a real-time graphical view of rack layouts, enabling visual tracking of tool locations, availability, and usage for improved warehouse efficiency.
Tool Traceability
Achieve end-to-end traceability with real-time bin utilization tracking — ensuring tools are accounted for, accessible, and properly stored.
Wear & Tear Alerts
Monitor tool usage cycles and condition thresholds to receive proactive alerts for maintenance or replacement, reducing downtime and defects.

eLogbook

Efficore’s eLogbook enhances operational efficiency with real-time production and maintenance logging. It automates equipment tracking, enforces digital workflows, and offers instant access to historical data and KPI dashboards—enabling faster, data-driven decisions with improved traceability and reduced manual errors.

An integrated chatbot provides instant insights, while seamless ERP, CMMS, and Quality system integration ensures data consistency. The secure, audit-ready platform simplifies compliance, reduces regulatory risk, and minimizes administrative effort—resulting in lower downtime, higher productivity, and greater profitability.

Digital Logging of All Production & Maintenance Activities
Seamlessly capture and store all production and maintenance events like inspections, shift handovers, production runs, and breakdowns with automated logging of equipment start and stop times via system integration or PLC signals.
Chatbot Integration for Instant Access
A predefined chatbot empowers operators to quickly retrieve production data, identify machine bottlenecks, monitor maintenance status, and log events enhancing responsiveness and efficiency on the shop floor.
Real-Time Alerts and Notifications
Delivers automated alerts and notifications upon threshold breaches or process deviations seamlessly integrated with Email, WhatsApp, and Microsoft Teams for instant awareness and action.
Real-Time Maintenance Insights & KPI Dashboards
Gain instant access to maintenance history, previous actions, and equipment logs to accelerate root cause analysis and decision-making with dashboards empowering continuous improvement and optimized equipment performance.
Predefined Digital Workflows
Provides guided, standardized workflows for maintenance tasks ensuring consistency, reducing errors, and enabling accurate logging across all shifts.
Seamless System Integration
Integrates effortlessly with ERP, CMMS, and Quality systems to unify data across production, maintenance, and quality driving real-time, plant-wide decision-making.

Performance Validation

Efficore’s Performance Validation App is a specialized digital solution designed to streamline the validation of critical equipment interlocks in pharmaceutical and process manufacturing environments. It replaces manual, error-prone methods with a structured, efficient, and reliable digital workflow — ensuring regulatory compliance and operational safety.

Built on a Zero-Trust Safety Architecture, the app ensures end-to-end data integrity by capturing real-time instrument feedback, enforcing rule-based e-signatures, and maintaining a secure, centralized audit trail. The result: faster validation cycles, greater traceability, and a simplified approach to quality assurance.

Automated Protocol Generation
Instantly generates test protocols aligned with safety and compliance standards, eliminating manual effort and reducing validation time.
Secure E-Signature Approval Workflow
Enforces compliance with FDA 21 CFR Part 11 and GAMP 5 standards, ensuring all approvals are digitally signed, traceable, and audit ready.
Automated Reminders and Dashboard Alerts
Sends scheduled reminders and real-time alerts to ensure no interlock test is missed, with visual tracking on intuitive dashboards.
Real-Time Instrument Feedback
Continuously monitors instrument signals to verify that critical interlocks function as intended — ensuring system reliability and safety.
Centralized Validation Records
Stores all validation data in a secure, centralized repository — providing a single source of truth for audits and regulatory compliance.
Integration with QMS and CMMS
Seamlessly connects with existing Quality Management Systems (QMS) and Computerized Maintenance Management Systems (CMMS) to streamline data flow and improve visibility.

Tailored Digital Solutions for Every Manufacturing Sector

Food & Beverages

Automotive & Ancillaries

Oil & Gas

Pharma

Metal & Mining

Energy & Power

Semiconductor & Electronics

Warehouse & Logistics

From Manual to Digital: A Pharmaceutical Manufacturer’s Zero-Trust Safety Upgrade

A leading pharmaceutical manufacturer revolutionized its safety operations using Efficore’s Performance Validation Module.

By automating critical equipment testing with real-time data and secure e-signatures, they eliminated manual errors and delays.

This zero-trust approach ensured strict adherence to FDA 21 CFR Part 11 and IEC 61511 standards—boosting compliance, accelerating audits, and safeguarding product and personnel safety.

Download the white paper to see their safety transformation story.

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Strategic Tech Focus

Manufacturing executives see investing in digital transformation as a key strategic priority.

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Competitive Edge

Companies believe digital transformation is critical to staying competitive.

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Productivity Gains

Smart manufacturing delivers improved output and workforce efficiency.

Features of Efficore
Web-Responsive Interface
Optimized for desktop, tablet, and mobile—ensures consistent performance across devices.
Seamless IT-OT Integration
Connects PLCs, energy meters, CNCs, and robots to ERPs, WMS, and CMMS via Ignition—ensuring unified, real-time data exchange.
Rapid Multi-Site Deployment
Deploy across multiple locations quickly with minimal development and commissioning effort.
Modular & Scalable Architecture
Extend functionality or reach without overhauling core systems.
Process Intelligence in One View
Gain actionable insights into production with advanced analytics, intuitive dashboards, and on-demand reports.
Instant Monitoring & Smart Alerts
Track critical parameters live and get instant alerts via Email, WhatsApp, or Teams.

Why Manufacturers Choose Efficore

Real-Time Production Visibility
Improved Operational Efficiency
Compliance and Traceability
Reduced Implementation and Maintenance Costs
Better Quality Control
Scalability for Future Growth
Faster Issue Resolution
Data-Driven Decision Making

Our Testimonials

"Our first interaction with Percivon Technology was a truly positive experience. From the beginning, it was clear how easy and efficient it is to work with their team. They demonstrated strong expertise in the Ignition platform and were highly flexible in designing a solution tailored to our needs. Percivon quickly understood our requirements, implemented a robust Unified Namespace architecture, and delivered the project in an impressively short timeframe. Their team was always responsive, readily available for support, and proactive in communication. It’s been a great experience working with Percivon, and we look forward to continuing our collaboration in the future."

Plant Head of a leading Chemical Giant in India

"I would like to extend my sincere appreciation to each one of you for your dedicated support in completing the agreed project as per the plan. Your commitment to accuracy and collaboration has played important role in delivering the required correct data and achieving our goals on time. A special thank you to you and your team who is involved in this effort."

Plant IT Manager

You’ve seen what’s possible.

Let’s talk.

Imagine a shop floor where every decision is backed by live, accurate insights — no guesswork, no delays. Efficore®️ makes it happen with seamless IT-OT integration, advanced analytics, and rock-solid scalability. One platform, zero blind spots, endless possibilities for your operations.

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Performance Validation in Process Manufacturing
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